Home > PCB Prototypes > Rogers RO4535 High Frequency PCB - 60mil 30mil 20mil Antenna PCB with Immersion Gold, Silver, and Tin for Cellular and WiMAX Applications
Rogers RO4535 High Frequency PCB - 60mil 30mil 20mil Antenna PCB with Immersion Gold, Silver, and Tin for Cellular and WiMAX Applications

(Note: Printed Circuit Boards are custom-made products. Images and parameters are for reference only.)


General Description

The Rogers RO4535 High Frequency PCB is a high-performance printed circuit board designed for antenna applications, utilizing Rogers Corporation's RO4535 laminates. This ceramic-filled, glass-reinforced hydrocarbon-based material is engineered to meet the specific demands of the antenna market. With a dielectric constant (Dk) of 3.44 and a low loss tangent (Df) of 0.0037 at 10 GHz, the RO4535 PCB allows antenna designers to achieve substantial gain while minimizing signal loss. It is an affordable alternative to traditional PTFE antenna technologies, offering an optimal balance of price and performance.


The RO4535 material's resin system is designed to provide ideal antenna performance, with coefficients of thermal expansion (CTEs) in the X and Y directions closely matching that of copper. This CTE match reduces stress in the printed circuit board, ensuring reliable performance in demanding applications. The PCB is available with immersion gold, silver, or tin surface finishes, providing excellent solderability and corrosion resistance.


Features and Benefits

1.Low Loss (0.0037) and Low Dk (3.44): Ideal for high-frequency applications with minimal signal loss.
2.Low PIM Response: Ensures excellent passive intermodulation performance, critical for mobile infrastructure.
3.Thermoset Resin System: Compatible with standard PCB fabrication processes.
4.Excellent Dimensional Stability: Provides greater yield on larger panel sizes.
5.Uniform Mechanical Properties: Maintains structural integrity during handling and assembly.
6.High Thermal Conductivity: Improves power handling capabilities.


Typical Applications

1.Cellular Infrastructure Base Station Antennas
2.WiMAX Antenna Networks


Our PCB Capability (RO4535)

PCB Capability (RO4535) 
PCB Material: Ceramic-filled, Glass-reinforced Hydrocarbon
Designation: RO4535
Dielectric constant: 3.44
Dissipation Factor 0.0037 10GHz
Layer count: Double Sided PCB, Multilayer PCB, Hybrid PCB
Copper weight: 1oz (35µm), 2oz (70µm)
Laminate thickness: 20mil (0.508mm), 30mil (0.762mm), 60mil (1.524mm  )
PCB size: ≤400mm X 500mm
Solder mask: Green, Black, Blue, Yellow, Red etc.
Surface finish: Bare copper, HASL, ENIG, Immersion silver, Immersion tin, ENEPIG, OSP, Pure gold plated etc..


RO4535 Typical Values

Click to expand/collapse the table

Property RO4535 Direction Units Condition Test Method
Dielectric Constant, er Process 3.44 ± 0.08 Z - 10 GHz/23℃ 2.5 GHz IPC-TM-650,2.5.5.5
Dissipation Factor 0.0032 Z - 2.5 GHz/23℃ IPC-TM-650, 2.5.5.5
0.0037 10 GHz/23℃
PIM (Typical) -157 - dBc Reflected 43 dBm swept tones Summitek 1900b PIM Analyzer
Dielectric Strength >500 Z V/mil 0.51 mm IPC-TM-650, 2.5.6.2
Dimensional Stability <0.5 X,Y mm/m (mils/inch) after etch IPC-TM-650, 2.4.39A
Coefficient of Thermal Expansion 16 X ppm/℃ -55 to 288℃ IPC-TM-650, 2.4.41
17 Y
50 Z
Thermal Conductivity 0.6 - W/(m.K) 80℃ ASTM C518
Moisture Absorption 0.09 - % D48/50 IPC-TM-650, 2.6.2.1 ASTM D570
Tg >280 - ℃ TMA A IPC-TM-650, 2.4.24.3
Density 1.9 - gm/cm3 - ASTM D792
Copper Peel Strength 5.1  (0.9) - lbs/in (N/mm) 1 oz. EDC post solder float IPC-TM-650, 2.4.8
Flammability V-0 - - - UL 94
Lead-Free Process Compatible Yes - - - -


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